Wooden Kids' Active Play & Educational Toys Manufacturer | OEM/ODM Supply | Hanhao

 

 

Since 1993, Hanhao has manufactured heavy-duty wooden activity products and educational play equipment for global toy brands, Montessori suppliers, regional distributors, and big-box retailers.

 

Operating a 57,000 m² automated woodworking facility in Jiaxing, China, we specialize in precision-engineered indoor climbing gyms, balance products, building blocks, and sensory learning tools.

 

Direct Factory Scale: 57,000 m² production floor, 300+ precision machines, 200+ skilled workers.

 

Certified Material Sourcing: FSC-certified European Beech, Russian Birch Plywood, and Australian Araucaria.

 

Full Safety Compliance: Engineered to meet EN 71-1/2/3, ASTM F963-17, CPSIA, CE, and AS/NZS ISO 8124.

 

Scalable OEM/ODM: Complete support for custom dimensions, private-label branding, and CBM-optimized Flat-Pack (KD) export packaging.

 

 
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Featured Product Categories & Technical Specifications
 

Indoor Activity Gyms & Climbing

Frames Designed for gross motor skill development, active indoor play, and spatial awareness. Built with high-density European Beech rungs and multi-layer structural birch plywood sides.
Structural Load Capacity: Tested up to 75 kg (165 lbs) dynamic load.
Safety Features: 100% smooth-sanded surfaces with R5 rounded edge profiles, non-toxic water-based clear coats.
Standard Model Dimensions: 1,460 × 1,130 × 1,209 mm / Compact Configuration: 1,130 × 560 × 1,130 mm.
Packaging: Knock-Down (KD) flat-packed with assembly hardware and instruction manuals included.

3-Piece Modular Climbing

Frame Sets (Pikler Style) Versatile indoor climbing systems featuring interchangeable ramps, ladders, and arch structures.
Material Composition: Structural Birch Plywood with solid Australian Araucaria rungs.
Component Dimensions: Frame A (805 × 550 × 400 mm), Ramp/Slide (1,014 × 400 × 66.5 mm), Arch (813 × 550 × 659 mm).
Functional Customization: Reversible slide/climbing rock ramps, foldable hinge mechanisms for space-saving storage.

Curved Wooden Balance Boards

Wobble boards designed for core strength, balance training, and open-ended creative play.
Material: Hot-pressed 13-ply Birch Plywood for maximum flexural strength and shape retention.
Standard Dimension: 843 × 295 × 190 mm (Custom lengths and thicknesses available).
Surface & Color Options: Natural wood veneer, non-slip felt backings, and customized water-based color stains (White, Almond, Cherry, Blueberry).

Building Blocks & Stacking Toys

Fine motor skill and tactile play collections engineered for early childhood education and retail assortments.
Range: Rainbow Arch Blocks, Animal Stacking Sets, Wood Stacking Stones, Geometric Number Blocks.
Material & Precision: High-grade European Beech with CNC-machined smooth edges and zero-splinter finishing.
Finishes: Lead-free, phthalate-free, EN 71-3 compliant water-based dyes or natural oil coats.

Creative Wooden Drawing Boards & Easels

Multi-functional art stations tailored for playroom and classroom environments.
Standard Dimension: 493 × 380 × 967 mm.
Features: Dual-sided chalk/magnetic whiteboard, integrated storage trays, stable triangular frame architecture.

 

Raw Material Selection & Safety Engineering

 

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  • Hardwood Selection

    Solid European Beech provides high impact resistance and splinter-free machining for load-bearing climbing rungs and small building blocks.

  • Structural Plywood

    CARB P2 / EPA TSCA Title VI / E0 compliant birch plywood guarantees high screw-holding strength and zero formaldehyde off-gassing.

  • Surface Finishes

    100% water-based non-toxic paints and food-grade mineral oils compliant with EN 71-3 and REACH specifications. Fully safe for mouthing and skin contact.

  • Hardware Integration

    Concealed fasteners, recessed bolt pockets, and heavy-duty structural connectors prevent snagging and accidental loosening during active use.

 

 
Global Compliance & Quality Control

To streamline your import clearance and retail distribution, our quality control procedures follow strict multi-stage inspection protocols:

Moisture Content Control

Timber and plywood panels are kiln-dried to maintain 8%–12% moisture content, preventing cracking, shrinking, or warping during ocean transport.

Structural Load & Drop Testing

In-house weight stress tests for all climbing hardware and ISTA-standard drop testing for packed master cartons.

Edge & Surface Inspection

100% tactile checks on every component for burrs, sharp points, or surface roughness before entering spray lines.

Compliance & Lab Documentation

Full support for third-party lab testing (SGS, Intertek, TÜV) according to your target market destination (US CPSIA / EU CE Mark / AU AS/NZS).

 

End-To-End Oem/Odm Workflow
 

Requirement Analysis

Submit 2D/3D CAD drawings, reference images, target CBM, or sample concepts.

DFM Review (Design for Manufacturability)

Our R&D team optimizes structural jointing, material efficiency, and Flat-Pack (KD) structures to minimize shipping costs.

Prototype Development

Sample production within 7–14 days for dimensional, structural, and finish verification.

Testing & Certification Pass

Pre-production samples submitted for client approval and lab testing compliance.

Mass Production

CNC cutting, automated shaping, multi-pass sanding, dust-free spray coating, and assembly line packing.

Container Loading & Shipping

Custom master cartons, corner edge protectors, barcode labels, and moisture-absorbent packaging bags.

 

Certificate

 

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FAQ

 

Q: What materials do you use for climbing equipment to ensure child safety?

A: We primarily utilize solid European Beech for load-bearing rungs and CARB P2 / E0 certified multi-layer Birch Plywood for structural side frames. All finishes are lead-free, REACH-compliant water-based paints.

Q: Can you manufacture climbing gyms according to our custom dimensions and designs?

A: Yes. We offer complete OEM/ODM engineering. We can modify product dimensions, rung spacing, foldability features, and color combinations based on your technical drawings or reference samples.

Q: How do you package large wooden activity products for e-commerce and retail supply?

A: Most active play items (such as climbing gyms and Pikler triangles) are engineered as Knock-Down (KD) flat-packs. We utilize high-density foam padding, corner protectors, and heavy-duty 5-ply corrugated cartons certified for ISTA drop-test standards.

Q: Do your products come with safety certificates for North American and European markets?

A: Yes. Our materials and production processes conform to EN 71-1/2/3 (Europe), ASTM F963-17 / CPSIA (USA), and AS/NZS ISO 8124 (Australia). Third-party test reports from SGS or Intertek can be arranged per order.

Q: What information is required to get a competitive OEM quotation?

A: Please provide the product design or reference link, required dimensions, wood material preferences, target quantity, packaging artwork/specifications, and the destination market for compliance testing.

Zhejiang Hanhao Industrial Co., Ltd. is one of the most experienced entertainment manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy durable entertainment made in China here from our factory. Also, custom service is available.

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